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The Complete Installation Guide for RUBASIA Clear Black PVC Strip Curtains

Congratulations on choosing RUBASIA RUBBERTECH’s premium Clear Black PVC Strip Curtains for your facility in Borneo. This detailed guide will walk you through the entire installation process, ensuring you achieve a perfect, durable, and effective seal for your doorways and openings across Sabah, Sarawak, and Brunei.

Proper installation is key to maximising the benefits of UV blocking, thermal insulation, and contamination control.

 

Pre-Installation: Tools, Parts, and Planning

Before you begin, gather the necessary tools and materials:

• From RUBASIA: Your Clear Black PVC Strips (2mm T x 200mm W), cut to your required length.
• Mounting System: Choose one of the following:
  • Aluminium Track & Carrier System: (Recommended for heavy use) Includes the top channel and stainless steel carriers/runners.
  • Heavy-Duty Screw Fixing Method: Using large-head galvanised screws and washers.
• Tools: Measuring tape, spirit level, power drill, screwdriver, a sharp utility knife or heavy-duty scissors, a marker pen, and safety glasses.

 

Critical First Step: Accurate Measurement

1. Determine Strip Length: Measure the height from the top of the door opening to the floor. For a standard effective seal, we recommend adding 10-15% extra length (e.g., for a 3m height, order ~3.3m to 3.5m strips). This allows for a slight overlap on the floor and ensures full coverage even if the strip is pushed.
2. Determine Number of Strips: Measure the width of your opening. Our strips are 200mm wide. For complete coverage, the strips should overlap by 25-30%. Calculate the number of strips needed as follows:
   • Number of Strips = (Opening Width) / (Strip Width * 0.7)
   • *Example: A 2-meter (2000mm) wide door would need: 2000 / (200 * 0.7) = 2000 / 140 ≈ 14.28 strips. Always round up, so you would need 15 strips.*

 

 

Choosing Your Mounting Method

 

Method 1: Using an Aluminium Track System (Most Professional & Durable)

This is the strongest method, ideal for high-traffic areas with forklifts in places like Bintulu ports or Keningau workshops.

 

Installation Steps:

1. Cut the Track: Cut the aluminium track to the exact width of your door opening using a hacksaw.
2. Mark and Level: Hold the track in place at the top of the opening. Use a spirit level to ensure it is perfectly horizontal. Mark the screw holes.
3. Drill and Mount: Drill pilot holes and securely screw the track into the lintel or framework above the door.
4. Insert Carriers: Slide the stainless steel carriers (runners) into the track at regular intervals.
5. Hang the Strips: Feed the top of each PVC strip through the slot in a carrier. The number of carriers should match the number of strips.

 

Method 2: Direct Screw Fixing (Simple & Cost-Effective)

A robust method suitable for many applications in Kuching warehouses or Brunei retail stockrooms.

Installation Steps:

1. Create a Mounting Point: You can screw a continuous wooden batten or a metal angle bar across the top of the door opening. This provides a solid base to screw into.
2. Align the First Strip: Take your first PVC strip and position it at one side of the doorway.
3. Secure the Top: Using a large-headed screw (e.g., a pan-head screw) and a washer, fix the top of the strip to the batten or lintel. The washer prevents the screw head from tearing through the PVC.
4. Overlap and Repeat: Place the next strip so it overlaps the first by 50-60mm (25-30%). Secure its top with the next screw. Continue this process across the entire width of the door.

 

Pro Installation Tips for a Perfect Seal in Borneo's Climate

1. The Overlap is Crucial: Ensure consistent 50-60mm overlaps between strips. This creates the "labyrinth seal" that blocks air, light, and pests—essential for keeping out Lahad Datu's dust or Sarawak's humidity.
2. Floor Clearance: For areas with foot traffic only, a 50mm overlap on the floor is fine. For forklift traffic (common in Miri industrial estates), cut the strips 100-150mm shorter than the full height to prevent them from being run over and damaged.
3. Weighting the Bottom (Optional): In very windy areas or for high-speed doors, sewing a chain or a weighted bar into the hem at the bottom of the strips can improve stability and sealing.
4. Double Layer Installation: For maximum thermal insulation (e.g., in cold storage in Sandakan), consider installing two layers of strips—one on the outside and one on the inside of the opening—with a small air gap between them.
5. Trimming for a Perfect Fit: Use a very sharp blade or heavy-duty scissors to trim the strips to their final length. A straight edge will help you get a clean, vertical cut.

 

Post-Installation Maintenance

• Cleaning: The smooth PVC surface is easy to clean. Simply wipe with a soft cloth dampened with soapy water. Avoid abrasive cleaners.
• Inspection: Periodically check the screws and tracks for tightness. Inspect strips for any damage that might need patching or replacement.
• Replacement: Individual strips can be easily replaced if damaged without disturbing the entire installation, saving time and money.

 

We Supply & Support All of Borneo

RUBASIA RUBBERTECH provides expert advice and reliable supply of high-quality 2mm Clear Black PVC strips for a flawless installation, whether you're in:

• Sabah: Kota Kinabalu, Sandakan, Tawau, Lahad Datu, Keningau, Semporna, Papar, Kudat, Ranau, Beaufort.
• Sarawak: Kuching, Miri, Sibu, Bintulu, Sri Aman, Sarikei, Limbang, Kapit, Mukah, Serian.
• Brunei: Bandar Seri Begawan, Kuala Belait, Seria, Tutong.

 

Need Help or Advice?
Unsure about measurements or the best mounting method for your specific application in Borneo? Contact the RUBASIA RUBBERTECH team for technical support and ensure your installation is a success.

 

Contact us today for a quote on strips and mounting hardware, delivered to your town.