Details

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Technical Data Sheet & Product Specifications

 

Product Identification: Industrial-Grade Polyethylene (PE) Traffic Cone with Integral Vulcanised Rubber Base.

Primary Use: High-performance traffic delineation, hazard warning, and work zone safety for demanding applications across Borneo (Sabah, Sarawak, Brunei).

Target Audience: Procurement managers, civil engineers, safety officers, and municipal authorities in Kota Kinabalu, Kuching, Miri, Sibu, Bintulu, Sandakan, Tawau, Labuan, Bandar Seri Begawan, Kuala Belait.

 

1.0 Material Composition & Manufacturing Specifications

Component	Material Specification	Manufacturing Process	Key Property
Cone Body	High-Density Polyethylene (HDPE). UV stabilization package: Minimum 2% carbon black dispersion or equivalent HALS (Hindered Amine Light Stabilizer) additive.	Rotational Moulding (Rotomoulding). Single-piece, seamless construction with uniform wall thickness (approx. 3mm).	Excellent impact strength, environmental stress crack resistance (ESCR), and weatherability.
Base	100% Vulcanised Rubber Compound (SBR or Natural Rubber). High specific gravity filler system (e.g., calcium carbonate, clay).	Compression Moulding. Chemically bonded to the PE cone during vulcanization process.	High mass density (~1.5 g/cm³), extreme resistance to deformation, ozone cracking, and weathering.

 

2.0 Physical & Dimensional Specifications

Parameter	Specification	Tolerance	Notes
Overall Height	750 mm	± 10 mm	Measured from base contact point to apex.
Base Dimensions	380 mm x 380 mm (Square)	± 5 mm	Provides a large, stable footprint.
Cone Wall Thickness	3.0 mm	± 0.5 mm	Ensures structural rigidity and flexibility.
Total Mass	3.2 kg	± 0.2 kg	Mass is primarily in the base for superior stability.
Base-to-Height Ratio	1:1.97	-	Optimal ratio for resistance to tipping.

 

3.0 Performance & Compliance Specifications

Characteristic	Test Standard	Performance Data / Compliance
Impact Resistance	ASTM D2444 (Drop Impact)	No cracking or splitting at -20°C after 1.8m drop on to rigid surface.
UV Resistance / Weatherability	ASTM G154 (Cycle B) / ISO 4892-3	> 2000 hours of accelerated weathering with negligible colour shift (Delta E < 3) and no reduction in impact strength.
Reflectivity (Stripes)	ASTM D4956 - Type III, Class 1	Minimum Coefficient of Retroreflection (Ra') of 330 @ 0.2° observation, -4° entrance.
Colour Fastness	ASTM D5326	Fluorescent Red meets specified chromaticity coordinates for traffic safety devices.
Operating Temperature	-	-40°C to +80°C continuous; remains pliable and functional.
Flammability	ASTM D635	Self-extinguishing.

 

4.0 Optical Properties & Visibility System

• Daytime Visibility: Body colour is Fluorescent Red (CIE Chromaticity Coordinates within x: 0.665-0.721, y: 0.335-0.279). Fluorescence amplifies light absorption and emission for superior conspicuity in daylight and low-light conditions (dawn/dusk).
• Night-time Visibility: Features two (2) circumferential bands of engineered prismatic reflective sheeting.
  • Width per Band: 50 mm
  • Placement: One band positioned 150mm from apex, a second 100mm above the base shoulder.
  • Performance: Meets requirements for High-Intensity retroreflection, ensuring clear visibility at long distances under vehicle headlights.

 

5.0 Stability Analysis

The stability is engineered through mass and geometry:

• Static Stability Threshold: Withstands wind speeds exceeding 80 km/h without tipping, verified through CFD analysis and physical testing. This is critical for coastal deployments in Labuan, Semporna, or Seria.
• Centre of Gravity (CG): Located approximately 180mm from the base due to the concentrated mass of the vulcanised rubber, providing a very low CG.
• Topple Resistance: Requires a minimum force of >60 N applied to the top rim to initiate a tip-over.

 

6.0 Customisation Technical Parameters

• Reflective Branding: Custom logos/text can be applied to the reflective stripe area via die-cutting or digital printing on the reflective film prior to application.
  • Maximum Print Area: 200 mm (W) x 50 mm (H) per band.
  • Minimum Order Quantity (MOQ): Apply for details.
• Colour Options: Custom colours (e.g., Fluorescent Orange, Lime-Yellow) available at MOQ.

 

7.0 Packaging & Logistics

• Units per Pallet: 100 units
• Pallet Dimensions: 1200mm x 1000mm x 1500mm (LxWxH)
• Gross Weight per Pallet: 350 kg
• Packaging: Individual cones are not boxed to reduce waste; pallet is stretch-wrapped and banded for secure shipping to destinations across Sabah, Sarawak, and Brunei.

 

8.0 Regional Availability & Ordering

This product is available for bulk order and direct shipment to all major industrial and infrastructure projects across Borneo, including but not limited to:

• Sabah: Kota Kinabalu, Sandakan, Tawau, Lahad Datu, Keningau, Kunak, Semporna, Papar, Beaufort.
• Sarawak: Kuching, Miri, Sibu, Bintulu, Sri Aman, Limbang, Kapit, Kota Samarahan, Mukah, Lawas.
• Brunei: Bandar Seri Begawan, Kuala Belait, Seria, Tutong, Bangar.

 

For detailed CAD drawings, test certification reports, and a formal quotation for supply to your specific location, please contact our technical sales team.